COLCHESTER ENGINEERING SYSTEMS
Generator Enclosure Repairs
We offer inspection of existing canopies that are in need of repair. After conducting an initial site visit we can advise what is best for your canopy which can include replacement of parts such as doors, exhausts and attenuators etc. We can fit parts on site, paint, re-seal, replace roofs and more depending on the condition of the canopy and requirements.
We have a tried and tested paint specification that involves a complete prep of the enclosure, taking back any surface rust back to bare metal and treating deep rust with a special conversion fluid. The whole unit is then painted with a coat of zinc based primer, followed by 2 coats of enamel top coat to any standard BS/RAL colour.
Heavily rusted areas we can cut out and fabricate new panels or treated + flashed over.
Internally we can treat + repaint flooring, exhausts, replace flexible plenum ducts + internal acoustic lining.
We offer a free inspection within a 50 mile radius of Colchester. Beyond that, we charge a small fee to cover travel expenses. This may vary depending on location.
The following jobs are example projects we have undertaken:
Example A
Thinning + faded paint, broken seals leaking water into the container. Rusted outlet attenuator + exhaust stack.
Container repainted
Rusty exhaust stack + attenuator top
Attenuator painted and sealed. Exhaust stack repainted high temp silver, container fully resealed + repainted.
Paint peeling from roof, water leaking into gaps
Rusty attenuator
Attenuator repaired
Repair completed in top left corner - over rusted hole
Door shuts cleaned, prepped and repainted. New rain lips fitted.
Example B
Outlet heavily rusted and falling apart, container leaking heavily through holes in roof.
Dismantling the vertical outlet, splitters were heavily rusted and falling to pieces.
New outlet + louvre
New outlet being lifted into position.
Fitted + top coated
Inlet louvre heavily rusted, paint badly faded and general bodywork in poor condition.
Louvre repaired
Roof has large rust holes
Example C
Example D
Badly corroded canopy, caught in the nick of time for a revamp. Door was falling off, rusting all over and exhaust heavily corroded.
Canopy has been cleaned up and had a fresh coat of paint. New angled trims fitted where necessary, new exhaust and the door repaired.
Exhaust in very bad condition.
Example E
Canopy in need of repaint. cladding roof installed previously by others over the exhaust. Was getting very hot and melting paint inside. No lagging on internal bellows.
No lagging on bellows
Exhaust missing lagging inside a replacement roof. Exhaust got hot and burnt paint on the old roof.
Heat resistant paint around silencer, old lagging removed.
New heat resistant cladding.
Repaint + new cowls fitted to the roof to help ventilate the exhaust.
Heat resistant cladding fitted to the bellows + Turbo.
Example F
Heavily rusted inlet louvre and canopy body beginning to corrode.
Canopy fully repainted
Rear access panel heavily rusted.
Inlet doors falling apart, heavily rusted and collapsing internals.
Roof had been poorly repaired previously and was leaking.
Rusting inlet door
New inlet door complete with door furniture
Rusting outlet mesh & exhaust flap.
New stainless steel outlet mesh.
Heavily rusted inlet louvre.
New pre-fabricated fixed blade weather louvre fitted, finished with a coastal spec poly powder coating.
New pre-fabricated inlet doors fitted with new door furniture & hinges. Door shuts cleaned, treated & painted.
New inlet doors
New exhaust flap, new roof skin & end panel.
New end access panel, full canopy repaint.
New roof skin, fully sealed.
Example G
Rusty, bend exhaust + heavily rusted enclosure.
Rusty enclosure + lack of outlet cowl causing water to rust the radiator.
The end result, primed, painted with enamel top coat, new rainlips, new outlet cowl, new exhaust, new doors + trims.
Heavily rusted structure + door trims
Rusted body
Rusted door trims
Cutting away rusty bits + removal of exhaust
Body rubbed down, new doors being fitted + new exhaust silencer
New plate fitted to outlet end to strengthen body.
New trims fitted round doors
New door trims
Outlet cowl
New doors + furniture, new rain lip.
New doors + trims all round.
New doors + trims all round
Example H
Rusty louvres
Removed old rusty louvres
New louvres installed
Example I
For further information please contact CES at
OFFICES/ADMIN
Unit 5 Chancers Farm, Fossetts Lane, Fordham,
Colchester, Essex, CO6 3NY
ENGLAND
tel 01206 240788
email: sales@colengsys.com
